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Manufacturing Solutions

Product realization through vertical integration
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Core Offerings

  • Manufacturing process development 
  • Design for Excellence (DFM/DFA/DFX…) 
  • Pilot, clinical & low-volume commercial builds 
  • ISO-aligned process controls and traceable records  
  • Assembly & Quality Control (QC) test fixturing 
  • Supply chain strategy & sourcing 
  • Transfer to manufacturing  
  • Lean credentials: Lean Six Sigma Black Belts (LSSBB) 
  • Supply Chain and Manufacturing Certifications (CSCMP) 
2295 KeyTech S04 1520
Quality Systems

Customized to fit your manufacturing needs

From early feasibility to full-scale production, Key Tech’s Manufacturing Solutions team ensures the development of high-quality, manufacturable products. We tailor our services to your specific needs, whether that means building development units, transferring a mature manufacturing package to your team or contract manufacturer, or producing low-volume commercial builds at Key Tech—all in alignment with ISO manufacturing standards and regulations. Commercial viability of the product is supported through ongoing COGS and supply chain analysis, with cross-functional engineering and manufacturing teams driving a solution that reduces time to launch without compromising quality, flexibility, or innovation. 

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Manufacturing Solutions

PilotMfg DesignforX

  • Design for manufacturability (DFM)
  • Design for assembly (DFA) 
  • Design for reliability 
  • Design for cost
  • Design for usability
  • Design for scalability

PilotMfg MfgProcess

  • End-to-end manufacturing process design 
  • Build documentation, work instruction generation, production travelers 
  • Quality controls, FAT/SAT, IQ/PQ procedures 
  • Process failure mode & effects analysis (PFMEA)
  • ISO-aligned processes and records 

PilotMfg PilotCommercialBuilds

  • Clinical and verification manufacturing
  • Pilot line setup 
  • Pre-production quality metrics 
  • Quality control and nonconformance monitoring 
  • Root cause analysis and yield improvement 
  • Process validation 
  • Traceable production records 
  • On-site and remote production support 

PilotMfg AssemblyQC

  • Custom tooling and fixture design 
  • In-line test strategy integration 
  • Automation assessments 
  • Rapid tooling solutions for short-run production 

PilotMfg TransfertoMfg

  • Transfer documentation packages 
  • CM (Contract Manufacturer) selection and onboarding 
  • Assembly line layout and flow optimization 
  • Cost-of-goods (COGS) modeling and tracking 

Every Challenge is Different
Tell us about yours

Download Key Techs Capabilities Overview